Carlton 7500 Spezifikationen

Model 7500 Machine Serial # _____________ Engine Model & Spec # _____________ Engine Serial # _____________ Purchase Date ______

7500 FRAME ASSEMBLY 78 REMOTE BOX ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 0300150A 3 Station R

7500 FRAME ASSEMBLY 79 REMOTE BOX ASSEMBLY

7500 FRAME ASSEMBLY 80 SWING OUT BOOM ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 4100245 Swing Ou

7500 FRAME ASSEMBLY 81 SWING OUT BOOM ASSEMBLY

7500 PIVOT ASSEMBLY 82 ITEM NO PART NO DESCRIPTION QTY 1 7200120 7200 Pivot Weldment 1 2 650

7500 PIVOT ASSEMBLY 83

7500 ENGINE ASSEMBLY 84 ITEM NO PART NO DESCRIPTION QTY 1 0200107 Engine -78 HP Deutz Diesel 1 2

7500 ENGINE BELT ASSEMBLY 85 ITEM NO PART NO DESCRIPTION QTY 1 0250109 Sheave - 75 Engine - 6B8.0 1 2 02501

7500 ENGINE BELT ASSEMBLY 86

7500 JACKSHAFT ASSEMBLY 87 ITEM NO PART NO DESCRIPTION QTY 1 7200185 Jackshaft - 2 7/16” 1 2 0500116 Be

7500 SAFETY ALERT

7500 POLY CHAIN® BELT ASSEMBLY 88 ITEM NO PART NO DESCRIPTION QTY 1 7200204 PC Guard Cover - 7500 1 2 0400115 PC 6800

7500 CUTTER WHEEL ASSEMBLY 89 ITEM NO PART NO DESCRIPTION QTY 1 7200186 Cutter Wheel - 7500 1 2 6500184 Cutter

7500 CUTTER WHEEL ASSEMBLY 90

STUMP CUTTERS MODEL TYPE ENGINE HP FUEL CUTTINGDEPTH CUTTINGHEIGHT CUT SWING NO. TEETH WHEELDI

7500 SAFETY ALERT

STUMP GRINDER LIMITED WARRANTY J.P. Carlton Co. Inc., hereafter referred to as the “Manufacturer”, warrants each new Carlton Grinder to be fre

STUMP GRINDER LIMITED WARRANTY EXPLANATION OF LIMITED WARRANTY The manufacturer will not reimburse the customer or dealer labor cost incurred

Warranty Validation Form Congratulations on your purchase of a Carlton Stump Grinder. This product has been designed and manufactured to provide yea

7500 TABLE OF CONTENTS INTRODUCTION FOREWORD 1 GENERAL INFORMATION 2 MACHINE FEATURES 3 MACHINE SPEC

7500 FOREWORD 1 Congratulations on your purchase of a new Carlton® Professional Stump Grinder!

7500 GENERAL INFORMATION 2 The J. P. Carlton Company constantly strives to create the best equipment available in the stump

7500 MACHINE FEATURES 3 We Pride Ourselves in the strength and quality of each and every machine • Direct hydrau

7500 MACHINE SPECIFICATIONS 4 Engine...78 HP Turbo Deutz Diese

7500 MACHINE SPECIFICATIONS 5

7500 SAFETY PRECAUTIONS 6 Before operating the stump cutter, read this manual, the engine manual, and all the safety de

7500 SAFETY PRECAUTIONS 7 Be Safe and Practice Safe Operation using the following guidelines.

DIESEL ENGINE EXHAUST WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the Stat

7500 SAFETY PRECAUTIONS 8 • DO NOT OPERATE THE ENGINE AT AN ANGLE GREATER THAN 25°

7500 DAILY CHECKLIST 9 • Make sure safety pins and safety chock are in position before towing. Always crisscr

7500 MACHINE CONTROLS 10 ENGINE CONTROLS - Refer to engine manufacturers owners’ manual for controls, operation, and

7500 MACHINE CONTROLS 11 SWING SPEED ADJUSTMENT • Adjust swing speed for smooth operation. Turn valve counter-cloc

7500 MACHINE CONTROLS 12 OPTIONAL REMOTE CONTROL OPERATION – WIRED • The control functions operate the same on a re

7500 MACHINE CONTROLS 13SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PERSONAL INJURY COULD OCCUR

7500 MACHINE CONTROLS 14 OPERATION – WIRELESS • THE CUTTER WHEEL MUST BE DISENGAGED BEFORE STARTING THE MACHINE. •

7500 MACHINE CONTROLS 15 PROGRAMMING – WIRELESS • If there is a problem with the receiver or the transmitter and ei

7500 MACHINE CONTROLS 16 TROUBLESHOOTING SEE THE RADIO CONTROL MANUAL FOR ANY OPERATING PROBLEMS WITH THE RADIO RECE

7500 TOWING GUIDE 17 SAFETY: NEVER ALLOW INEXPERIENCED DRIVERS TO TOW MACHINERY. Always make sure ball

7500 MACHINE OPERATION 18 STARTING - READ ENGINE MANUFACTURERS OWNERS’ MANUAL BEFORE STARTING. • Check all fluids b

7500 MACHINE OPERATION 19 • Lift boom and remove boom chock block. • Reduce engine RPM to idle. • Raise

7500 MACHINE OPERATION 20 • Lower spinning cutter wheel to stump and make a few light passes at stump to get a feel f

7500 MACHINE OPERATION 21 For optimal performance, the stump should be cut with the portion of the cutter wheel shown.

7500 MACHINE MAINTENANCE 22 SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PERSONAL INJURY COULD OCCUR. T

7500 MACHINE MAINTENANCE 23 • Check hydraulic oil tank. A sight glass is provided on the tank for easy viewing. Keep fill

7500 MACHINE MAINTENANCE 24 • Check cutter wheel, pockets, and teeth for wear. If any repair is needed, see Servicing Cutte

7500 MACHINE MAINTENANCE 25 • Grease cutter wheel shaft bearings daily. These bearings should be purged using grease EVERYD

7500 MACHINE MAINTENANCE 26 • Grease bottom pivot hardened bushings weekly. Use Texaco® Starplex II grease. Wipe off exces

7500 LUBRICATION CHART 27 • The model 7500, as well as all of our machines, is built to be rugged performers. Your n

7500 SAFETY ALERT

7500 TROUBLESHOOTING GUIDE 28 COMPLAINT CAUSE CORRECTION Engine will not start. (See Engine Manufacturers’ Manual for further

7500 TROUBLESHOOTING GUIDE 29 COMPLAINT CAUSE CORRECTION Cutter wheel stops turning. • Belt not engaged. • Belt loose. • Eng

7500 MACHINE WIRING 30 STANDARD WIRING DIAGRAM COLOR CODESW = WHITEY = YELLOWO = ORANGEPR = PU

7500 MACHINE WIRING 31 REMOTE WIRING DIAGRAM 7500 REMOTE WIRING DIAGRAMW/KEY SWITCH, 16-PIN CONNECTOR,BY-PASS

7500 MACHINE WIRING 32 REMOTE BOX WIRING Y7500 REMOTE BOX WIRING DIAGRAMW/16-PIN CONNECTOR1615141312111098765

7500 MACHINE WIRING 33 RADIO WIRING DIAGRAM 7500 REMOTE WIRING DIAGRAMW/KEY SWITCH, 16-PIN CONNECTOR, R160 CO

7500 LIGHTS & BRAKES ASSEMBLY 34 LIGHT ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 0350008 Coiled Connector Assemb

7500 LIGHTS & BRAKES ASSEMBLY 35 ELECTRIC BRAKE ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 0550326 Backing plate

7500 LIGHTS & BRAKES ASSEMBLY 36 TRAILER LIGHTS & BRAKES WIRING

7500 SERVICING CUTTER WHEEL 37 SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PERSONAL INJURY COULD OCCUR. TUR

7500 SERVICING CUTTER WHEEL 38TOOTH ARRANGEMENT • Inspect pockets, teeth and bolts for damage and replace as required. • When r

7500 SERVICING CUTTER WHEEL 39 OPTIONAL: Sandvik® Dura Disk II Cutter Wheel • If the machine is supplied with the optional Dura

7500 SERVICING CUTTER WHEEL 40 TOOTH ARRANGEMENT • Inspect pockets, teeth and nuts for damage and replace as required. • When r

7500 SERVICING CUTTER WHEEL 41 TOOTH SHARPENING Begin by chamfering shank back past edge of carbide. You do this because if it

7500 SERVICING HYDRAULICS 42 SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PERSONAL INJURY COULD OCCUR.

7500 SERVICING HYDRAULICS 43 REPLACING ROD ENDS • Should a rod end need replacing, loosen through bolt clamping rod end to

7500 SERVICING BOOM PIVOT 44 SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PERSONAL INJURY COULD OCCUR.

7500 SERVICING BELTS 45 Replacing V-Belt SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PE

7500 SERVICING BELTS 46 Replacing V-Belt • Remove and replace the engine belt. • If you have difficulty rep

7500 SERVICING BELTS 47 Replacing V-Belt • When adjusting engine belt tension, you will also have to adjust

7500 SAFETY ALERT

7500 SERVICING BELTS 48 Replacing Poly Chain® Belt SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING,

7500 SERVICING BELTS 49 Replacing Poly Chain® Belt • Loosen Poly Chain® belt by moving jackshaft bearings ba

7500 SERVICING BELTS 50 Replacing Poly Chain® Belt • Remove old belt and replace with new one. • Replace t

7500 SERVICING BELTS 51 Replacing Poly Chain® Belt • To tighten the belt more if needed, loosen the front bo

7500 SERVICING BELTS 52 Replacing Poly Chain® Belt

7500 SERVICING BEARINGS 53 Replacing Jackshaft Bearings SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SE

7500 SERVICING BEARINGS 54 Replacing Jackshaft Bearings • Remove the Poly Chain® guard cover and bottom cover. Fol

7500 SERVICING BEARINGS 55 Replacing Jackshaft Bearings • Remove the four bolts holding the jackshaft bearings in p

7500 SERVICING BEARINGS 56 Replacing Jackshaft Bearings • Replace the Poly Chain® belt. Follow the instructions in

7500 SERVICING BEARINGS 57 Replacing Jackshaft Bearings • Line the jackshaft pulley up with the engine pulley using

7500 SERVICING BEARINGS 58 Replacing Jackshaft Bearings • There are two setscrews in each bearing lock collar. Tigh

7500 SERVICING BEARINGS 59Replacing Cutter Wheel Bearings SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING,

7500 SERVICING BEARINGS 60 Replacing Cutter Wheel Bearings • Loosen the setscrews in the locking collars of the bear

7500 SERVICING BEARINGS 61 Replacing Cutter Wheel Bearings • Replace the Poly Chain® belt. Follow the instructio

7500 SERVICING STUB SHAFT 62 SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PERSONAL INJURY COULD OCCUR

7500 SERVICING STUB SHAFT 63 • Next you will need to remove the jackshaft pulley. Remove the bolts in the jackshaft bus

7500 SERVICING STUB SHAFT 64 • You can now remove the bearing supported stub shaft plate. Remove the bolts holding the

7500 SERVICING STUB SHAFT 65 • Replace any parts found defective or worn. Put stub shaft coupling plate onto the flywhee

7500 SERVICING STUB SHAFT 66 • Bolt grease fitting to the air filter bracket. • Before starting the engine, apply gre

7500 HYDRAULIC ASSEMBLY 67 REMOTE CONTROL HYDRAULIC ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 0300150A 3 S

7500 SAFETY ALERT

7500 HYDRAULIC ASSEMBLY 68 REMOTE CONTROL HYDRAULIC ASSEMBLY

7500 HYDRAULIC ASSEMBLY 69 REMOTE MANIFOLD ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 0300150A 3 Station Re

7500 HYDRAULIC ASSEMBLY 70 SWING OUT CONTROLS HYDRAULIC ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 0300130

7500 HYDRAULIC ASSEMBLY 71 SWING OUT CONTROLS HYDRAULIC ASSEMBLY

7500 HYDRAULIC ASSEMBLY 72 LIFT CYLINDER ASSEMBLY – 4 x 12 (Assembly Part # 0300105L) ITEM NO PART NO DESCRI

7500 HYDRAULIC ASSEMBLY 73 SWING CYLINDER ASSEMBLY – 3 1/2 x 8 (Assembly Part # 0300105J) ITEM NO PART NO

7500 HYDRAULIC ASSEMBLY 74 TONGUE CYLINDER ASSEMBLY – 3 x 60 (Assembly Part # 0300105H) ITEM NO PART NO D

7500 HYDRAULIC ASSEMBLY 75 HYDRAULIC PUMP ASSEMBLY – (Part # 0300142) ITEM NO PART NO DESCRIPTION QTY 1 030

7500 FRAME ASSEMBLY 76 BASE FRAME ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 7200180 Frame Wel

7500 FRAME ASSEMBLY 77 BASE FRAME ASSEMBLY