Carlton 1712 Betreibershandbuch Seite 1

12” Disk Style Brush Chipper Model 1712 Machine Serial # _____________ Engine Model & Spec # _____________ Engine Serial # _____

12” CHIPPER SERVICE CUTTER SYSTEM 74 • Check the clearance between the knives and the anvil. The cleara

12” CHIPPER SERVICE CUTTER SYSTEM 75 • Loosen the nuts on the adjustment bolts that are on the far side

12” CHIPPER SERVICE CUTTER SYSTEM 76 SHARPEN KNIVES • Have knives ground by a qualified grinder. • Gri

12” CHIPPER SERVICE CUTTER SYSTEM 77 DANGER: • TURN ENGINE OFF • REMOVE IGNITION KEY • DISENGAGE CLUTC

12” CHIPPER SERVICE CUTTER SYSTEM 78 • Use the handle on the anvil to rotate the anvil 90° and pull it t

12” CHIPPER SERVICE CUTTER SYSTEM 79 • Use the handle and put the anvil back through the slot. Rotate

12” CHIPPER SERVICE CUTTER SYSTEM 80 SERVICING CUTTER DISK HOOD • Inspect cutter disk hood for fit and

12” CHIPPER SERVICE BELTS 81 BELT TENSION CHECK BELT TENSION • New belts will stretch and become loose

12” CHIPPER SERVICE BELTS 82 ENGINE MUST BE OFF AND IGNITION KEY REMOVED BEFORE CHECKING BELT TENSION. AL

12” CHIPPER SERVICE BELTS 83 • Loosen inside jam nuts on adjustment bolts (two places). Turn the outside

12” CHIPPER SAFETY ALERT

12” CHIPPER SERVICE BELTS 84 REPLACING BELTS • Replace belts when they are worn or regularly need adjust

12” CHIPPER SERVICE BELTS 85 • Once belts have been replaced, you will need to loosen the inside jam nut

12” CHIPPER SERVICE BELTS 86 REPLACING SHEAVE OR BUSHING • If it becomes necessary to replace a sheave o

12” CHIPPER SERVICE BELTS 87 • Insert old or new bushing, lining up keyway with the keyway on the shaft

12”CHIPPER SERVICE FEED WHEEL MOTOR 88 There is a special tool required to separate the motor and coupl

12”CHIPPER SERVICE FEED WHEEL MOTOR 89 WARNING:  RELEASE HYDRAULIC PRESSURE BEFORE PERFORMING ANY SERVICE

12”CHIPPER SERVICE FEED WHEEL MOTOR 90 When the motor assembly is off the machine, move it to a workbench

12”CHIPPER SERVICE FEED WHEEL MOTOR 91 Replace with new motor. Clean the threads on the motor, the 1”

12”CHIPPER SERVICE FEED WHEEL MOTOR 92 Return the feed wheel motor assembly to the machine and tighten t

12” CHIPPER MACHINE WIRING 93 CHIPPER WIRING DIAGRAM – KUBOTA ENGINE 1712 MACHINE WIRING FOR KUBOTA ENGINE(GROUND TOENGINE)B

12” CHIPPER DECAL ASSEMBLY 94 CHIPPER – LEFT SIDE ITEM # PART # DESCRIPTION 1 0700301 DANGER – MOVING PARTS (2 P

12” CHIPPER DECAL ASSEMBLY 95 CHIPPER – RIGHT SIDE ITEM # PART # DESCRIPTION 1 0700301 DANGER – MOVING PARTS 2 0700303

12” CHIPPER DECAL ASSEMBLY 96 CHIPPER – REAR ITEM # PART # DESCRIPTION 1 0700318 PUSH - REVERSE 2 0700305 DANGER –

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAMECarlton PROFESSIONAL TREE EQUIPMEN

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAME AND TANKSCarlton PROFESSIONAL TRE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAME AND TANKSCarlton PROFESSIONAL TRE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAME AND TANKSCarlton PROFESSIONAL TRE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS2 ENGINE/ELECTRICALCarlton PROFESSIONAL T

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS2 ENGINE/ELECTRICALCarlton PROFESSIONAL T

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS2 ENGINE/ELECTRICALCarlton PROFESSIONAL T

12” CHIPPER SAFETY ALERT

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS2 ENGINE/ELECTRICALCarlton PROFESSIONAL T

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS3 CUTTER WHEEL/BASE/TRANSITIONCarlton PRO

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS3 CUTTER WHEEL/BASE/TRANSITIONCarlton PRO

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS3 CUTTER WHEEL/BASE/TRANSITIONCarlton PRO

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS3 CUTTER WHEEL/BASE/TRANSITIONCarlton PRO

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS4 FEED SYSTEMCarlton PROFESSIONAL TREE EQ

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS4 FEED SYSTEMCarlton PROFESSIONAL TREE EQ

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS4 FEED SYSTEMCarlton PROFESSIONAL TREE EQ

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS4 FEED SYSTEMCarlton PROFESSIONAL TREE EQ

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS5 INFEED SYSTEMCarlton PROFESSIONAL TREE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS5 INFEED SYSTEMCarlton PROFESSIONAL TREE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS6 DISCHARGE SYSTEMCarlton PROFESSIONAL TR

1. Panel description and electrical pinout Auto-PRReveRPh ABCD Ref. Description Signal type INput/OUTput Pinout 4-way Delphi connector A Back-lit

Ground input – monitor power supply IN (GND) B * 94.5 4141 41 74 389.5 50 57.5FE DCBAAuto-Feed PROG RPM h Reverse G A Silk-screened front p

2. Operating After turning on the monitor, a 2 seconds test is automatically carried out: all display segments are on; after such a test, working ho

3. Emergency procedure “type 0” This procedure is applied on those machines only where the ACTIVATION of the solenoid valves allows to protect the e

4. Emergency procedure “type 1” This procedure is applied on those machines only where the DE-ACTIVATION of the solenoid valves allows to protect th

In case RPMs exceed the RPM maximum value during the reverse interval (back), the activation sequence shall be as shown below: 0 V12 VEVSRPM0RPM MI

During operation, working hours can always be displayed by switching for a BRIEF INTERVAL key (+) or (-). The display shows now the ref. indicator “

7. “User” setting To enter the “user” programming phase, with the monitor ON keep key PROG pressed for at least 2 seconds and until the first parame

12” CHIPPER SAFETY ALERT

Auto-FeedReverseRPMhAuto-FeedReverseRPMh1 sec.press both "+" and "-"Auto-FeedReverseRPMh1 sec. The parameter is changed by using

How to activate and de-activate the “auto-feed” function The device has a further programming phase, meant for activating and de-activating the “

8. Range of programmable parameters Description Programmable range Default values LOW (Minimum RPM value permitted) 500 ÷ 2700 (*) RPM, steps 1

Axles equipped with Dexter's E-Z Lube feature can be periodically lubricated without removing the hubs from the axle. This feature consi

CAUTION Do not mix Lithium, calcium, sodium or barium complex greases due to possible compatibility problems. When changing from one type of grease

Product Features • No need to pull the hubs to repack the bearings OR replace the seals when checking the brakes. • Pre-set adjustment me

CONTACT STEIN MANUFACTURING FOR PARTS

CONTACT STEIN MANUFACTURING FOR PARTS

WINCH INFORMATION

WINCH INFORMATION

WINCH INFORMATION

PROFESSIONAL TREE EQUIPMENT MODEL TYPE ENGINE HP FUEL CUTTINGDEPTH CUTTINGHEIGHT CUT SWING NO. TEETH WHEELDIA. WHEEL THICKNESS TO

12” CHIPPER SAFETY ALERT

CHIPPER LIMITED WARRANTY J. P. Carlton Co. Inc., hereafter referred to as the “Manufacturer”, warrants each new Carlton Chippe

CHIPPER LIMITED WARRANTY EXPLANATION OF LIMITED WARRANTY The manufacturer will not reimburse the customer or dealer labor cos

Warranty Validation Form Congratulations on your purchase of a Carlton Chipper. This product has been designed and manufactured to provide years of

12” CHIPPER TABLE OF CONTENTS INTRODUCTION FOREWORD 1 GENERAL INFORMATION 2 MACHINE FEATURES 3 MACHINE SPECIFICATION

12” CHIPPER FOREWORD 1 Congratulations on your purchase of a new Carlton® Professional Chipper! Carlton® has b

12” CHIPPER GENERAL INFORMATION 2 The J. P. Carlton Company constantly strives to create the best professional tree equipment available in

12” CHIPPER MACHINE FEATURES 3 Available Machine Features: • 84 HP diesel turbo charged engine • Digital tachometer • Direct

DIESEL ENGINE EXHAUST WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the Sta

12” CHIPPER MACHINE SPECIFICATIONS 4 General: Weight: ----------------- 5360 Pounds Length:------------------ 186” Height: -----------------

12” CHIPPER SAFETY PRECAUTIONS 5 Before operating the chipper, read this manual, the engine manual, and all the safety decals on the m

12” CHIPPER SAFETY PRECAUTIONS 6 Be Safe and Practice Safe Operation using the following guidelines. • No one should ever reach, l

12” CHIPPER SAFETY PRECAUTIONS 7 • KEEP CUTTER DISK HOOD CLOSED WHILE CHIPPER IS RUNNING. Always make sure the cutter disk hood

12” CHIPPER SAFETY PRECAUTIONS 8 DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS:  The engine is turned off  The igni

12” CHIPPER SAFETY PRECAUTIONS 9 • During operation of the chipper, all people within a 100-foot radius should wear protective equi

12” CHIPPER DAILY CHECKLIST 10 It is vital that the owner and operators inspect the chipper each day before operation. This i

12” CHIPPER DAILY CHECKLIST 11 • Make sure all personnel are equipped with all applicable safety equipment: − Eye protectio

12” CHIPPER DAILY CHECKLIST 12 • Check tires air pressure. Inflate to tire manufacturers recommended maximum inflation press

12” CHIPPER DAILY CHECKLIST 13 • Inspect knife bolts and nuts for tightness daily. It is very important to check knife bolts

12” CHIPPER DAILY CHECKLIST 14 • Inspect the anvil for wear by raising the upper feed wheel and blocking it as described in

12” CHIPPER DAILY CHECKLIST 15 • Check and maintain proper engine oil, fuel, radiator coolant, and hydraulic oil levels. Mak

12” CHIPPER DAILY CHECKLIST 16WINCH (OPTIONAL EQUIPMENT) • Inspect winch rope daily. Replace rope if there is any wear, fra

12” CHIPPER MACHINE CONTROLS 17 It is imperative that all operators are familiar with all controls of the chipper. This will make f

12” CHIPPER MACHINE CONTROLS 18 • The Auto-Feed Plus® monitors the engine RPM and controls the feed system based on this informatio

12” CHIPPER MACHINE CONTROLS 19 CLUTCH ENGAGEMENT HANDLE • The clutch is to be engaged and disengaged at low engine speeds only.

12” CHIPPER MACHINE CONTROLS 20 DISCHARGE FLAP There is an adjustable flap on the end of the discharge chute. This flap is adjus

12” CHIPPER MACHINE CONTROLS 21 FEED CONTROL BAR • The feed control bar is located on three sides of the infeed chute; across t

12” CHIPPER MACHINE CONTROLS 22 VARIABLE SPEED CONTROL • The variable speed control valve controls the speed of the feed wheels.

12” CHIPPER MACHINE CONTROLS 23 FRONT JACK STAND • Use the front jack stand anytime the chipper is removed from the tow vehicle.

12” CHIPPER SAFETY ALERT

12” CHIPPER MACHINE CONTROLS 24 BRAKES & REAR LIGHTS • The chipper’s brakes and lights are connected to the tow vehicle act

12” CHIPPER MACHINE CONTROLS 25 WINCH CONTROL VALVE (OPTIONAL EQUIPMENT) • Carlton Chippers may be equipped with a hydraulic winch

12” CHIPPER MACHINE CONTROLS 26 • Two hydraulic valves control the winch on this chipper. The hydraulic winch selector valve diver

12” CHIPPER MACHINE CONTROLS 27 • The winch drum rotates counter-clockwise when pulling in loads. If the rope needs to be repl

12” CHIPPER TOWING GUIDE 28 SAFETY: • NEVER ALLOW INEXPERIENCED DRIVERS TO TOW MACHINERY. • ALWAYS MAKE SURE THE TRUC

12” CHIPPER TOWING GUIDE 29 • Connect chipper lights to the tow vehicle. Observe light operation to insure corr

12” CHIPPER TOWING GUIDE 30 • The chipper infeed tray must be closed and locked when towing. • First, check the lock p

12” CHIPPER MACHINE OPERATION 31 STARTING – READ THIS MANUAL, THE ENGINE OWNERS’ MANUAL, THE CLUTCH MANUAL, AND ALL SAFETY DECALS ON C

12” CHIPPER MACHINE OPERATION 32 LOWER THE INFEED TRAY • During transportation the infeed tray will be closed and locked using th

12” CHIPPER MACHINE OPERATION 33 AIM DISCHARGE CHUTE • Carlton Chippers are equipped with a rotating discharge chute. To rotate the

12” CHIPPER MACHINE OPERATION 34 START ENGINE • Key Switch and Gauges are located in clear view on the engine housing • Key switch

12” CHIPPER MACHINE OPERATION 35 • Start engine at idle speed and allow sufficient time for oil to circulate before proceeding. A

12” CHIPPER MACHINE OPERATION 36 TURN AUTO-FEED PLUS ON • The Auto-Feed Plus® monitors the engine RPM and controls the feed system

12” CHIPPER MACHINE OPERATION 37 CLUTCH ENGAGEMENT • The clutch is to be engaged and disengaged at low engine speeds only. NEVER E

12” CHIPPER MACHINE OPERATION 38 INCREASE THROTTLE • Once the clutch has been fully engaged the engine can be run at full speed. Pu

12” CHIPPER MACHINE OPERATION 39 • Start feeding smaller diameter trees and brush first and work your way up to the full capacity

12” CHIPPER MACHINE OPERATION 40 • The Carlton chipper may come equipped with a hydraulic yoke lift, which allows the operator to hyd

12” CHIPPER MACHINE OPERATION 41 WINCH OPERATION (OPTIONAL EQUIPMENT) When a tree is too large to carry to the chipper, use the win

12” CHIPPER MACHINE OPERATION 42 3. Pull the winch rope to the tree. Always wear leather gloves when handling winch rope. Broken

12” CHIPPER MACHINE OPERATION 43 NEVER ALLOW ANYONE TO OPERATE THE WINCH CONTROL VALVE WHILE AN OPERATOR IS IN THE VICINITY OF THE WIN

12” CHIPPER SAFETY ALERT

12” CHIPPER MACHINE OPERATION 44 SHUT DOWN PROCEDURES • With engine RPM still high, push the feed control bar to the middle (off) p

12” CHIPPER MACHINE OPERATION 45 • The chipper infeed tray must be closed and locked when towing. Make sure the spring lock pins are

12” CHIPPER MACHINE MAINTENANCE 46 ENGINE • The air filters, the radiator screens and fans, and the oil and fuel filters are extremely im

12” CHIPPER MACHINE MAINTENANCE 47 • Do not clean the safety filter. Replace the safety filter if dirty or when the main air filter has be

12” CHIPPER MACHINE MAINTENANCE 48 FUEL FILTER Read the engine manual for special instructions about fuel filter cleaning and replacement.

12” CHIPPER MACHINE MAINTENANCE 49 FEED CONTROL BAR • Before starting to chip any wood, always test the feed control bar. Make sure the r

12” CHIPPER MACHINE MAINTENANCE 50 HITCH • Make sure the bolts on the chipper hitch are tightened. If not, tighten to the specified torqu

12” CHIPPER MACHINE MAINTENANCE 51 BREAKAWAY SWITCH • Check to make sure the breakaway switch is working properly. This switch acti

12” CHIPPER MACHINE MAINTENANCE 52 TIRES AND AXLES • Check tires air pressure daily. Inflate tires as necessary. Keep tire air pressure

12” CHIPPER LUBRICATION 53 All of Carlton’s machines are built to be rugged performers. Our design goals are sturd

12” CHIPPER LUBRICATION 54 CHIPPER – LEFT SIDE FEED WHEEL BEARING GREASE FITTING (2 PLACES) * 1 PUMP

12” CHIPPER LUBRICATION 55 CHIPPER – RIGHT SIDE

12” CHIPPER TROUBLESHOOTING GUIDE 56 DO NOT PERFORM ANY INSPECTION OR SERVICE ON THE CHIPPER WITHOUT MAKING SURE: THE CUTTER DISK IS DISENGAGED

12” CHIPPER TROUBLESHOOTING GUIDE 57 COMPLAINT CAUSE CORRECTION Chipper bearings are overheating • Bearings are dry • Check the chipper bea

12” CHIPPER TROUBLESHOOTING GUIDE 58ONLY USE QUALIFIED PERSONNEL TO WORK ON HYDRAULIC SYSTEMS FOR REPAIRS OR REPLACEMENT OF PARTS!! COMPLAINT C

12” CHIPPER SERVICE HYDRAULICS 59 WARNING:  RELEASE HYDRAULIC PRESSURE BEFORE PERFORMING ANY SERVICE TO

12” CHIPPER SERVICE HYDRAULICS 60 • Check hydraulic oil level daily. This Carlton chipper is equippe

12” CHIPPER SERVICE HYDRAULICS 61 HOSES AND FITTINGS • Inspect hoses and fittings for leaks, tightness,

12” CHIPPER SERVICE HYDRAULICS 62 ONLY USE QUALIFIED PERSONNEL TO WORK ON HYDRAULIC SYSTEMS FOR REPAIRS OR

12” CHIPPER STEIN MFG. PTO/CLUTCH (Depending on engine selection) 63 PTO/CLUTCH A good maintenance program is imperative for the PTO/C

12” CHIPPER SAFETY ALERT

12” CHIPPER STEIN MFG. PTO/CLUTCH (Depending on engine selection) 64 LUBRICATION To lubricate the bearings in the PTO/Clutch USE ONLY NGLI

12” CHIPPER STEIN MFG. PTO/CLUTCH (Depending on engine selection) 65

12” CHIPPER TWIN DISC PTO/CLUTCH (Depending on engine selection) 66 PTO/CLUTCH A good maintenance program is imperative for the PTO/C

12” CHIPPER TWIN DISC PTO/CLUTCH (Depending on engine selection) 67 LUBRICATION To lubricate the bearings in the PTO/Clutch USE ONLY NG

12” CHIPPER TWIN DISC PTO/CLUTCH (Depending on engine selection) 68 CLUTCH ADJUSTMENT The clutch in this machine does not automatically

12” CHIPPER TWIN DISC PTO/CLUTCH (Depending on engine selection) 69 The preferred method of checking the force required to engage the clu

12” CHIPPER SERVICE CUTTER SYSTEM 70 INSPECT/CHANGE KNIVES • Cutter disk knives need to be kept sharp

12” CHIPPER SERVICE CUTTER SYSTEM 71 DANGER: Make sure the ignition key has been removed and machine can

12” CHIPPER SERVICE CUTTER SYSTEM 72 • After knives have been removed, clean the pocket to remove any de

12” CHIPPER SERVICE CUTTER SYSTEM 73 • Reassemble knives in the pocket making sure they seat flat. • Ti